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New Video: Repairing a Sea-Doo Polytec Hull. JavaScript seems to be disabled in your browser. As on the inside, when you have enough material to fill the v-groove, smooth the weld with the airless plastic welder. The original $160 factory Sea-Doo book manual contained 449 pages, I have included hundreds of additional pages of great information with some dealer only content including: 2021 Sea-Doo Spark 2-UP Prices from £5,999 Fun to ride and easy to tow with most sedans, the SPARK is designed to make the most out of your summer on the water. SPARK 2UP SPARK 2UP HO SPARK STrixx SPRK 2UP HO IBR Cnvc pkg SPARK 3UP SPARK 3UP IBR Cnvc pkg GTI GTI Limited 155 GTI SE GTI SE 130 GTI SE 155 GTR 230 GTR-X 230 GTS RXP-X 300 WAKE 155 GTX 155 GTX Limited 230 GTX Limited 300 GTX Limited S 260 GTX S 155 RXT 260 RXT-X 300 WAKE PRO 230. This list does not include sanders, grinders, or other common tools you will need. Sea Doo Spark Hull Repair. * you just remove the defective Ibr module and send it in for service , this auction is not for a Ibr module, it’s for repairing the one you already have , once we get the defective unit in we Will inspect it and service it and have it shipped back in 2-3 days . Because we want the best appearance possible without having the paint the hull, we will melt the sandpaper fuzz off the surface with a propane torch. You can repair cracks or holes in the Sea-Doo Polytec hulls using this process. We’ll show you the repair technique on this two foot-long crack. 2019-11-22T19:06:54+00:00 By jake | Categories: Watercraft Service | Tags: hull, hull repair, seadoo, Spark, spark hull repair | Comments Off on Sea Doo Spark Hull Repair. Shop online for OEM Hull - All Models parts that fit your 2017 Sea-Doo SPARK, search all our OEM Parts or call at 866-829-6884 But with Polyvance’s products and techniques, you can make quality repairs that will save you thousands of dollars. For more information about this repair, visit the video page. See an autho- flotation devices. Spark hull repair recently? Sea-Doo has expanded the use of this material across its line to include SPARK, WAKE, GTR, and GTI models, and likely more in the future. The lighter hull material allows for easier trailering and great performance using a smaller engine. Retail Price £5,999 Available Colours Year2021 Brand Sea-DooModel Spark 2-UP Get A Quote Finance Available View Brochure Specifications Call Us Today Previous Next […] Keep the heat on the plastic and smooth it with the airless welder to your satisfaction. No fiberglass splinters :) Interesting how this looks apart. Jump to page: Results 1 to 10 of 21 ... Join Date Dec 2016 Posts 7. Again, the same basic process is used. Weld using the same technique along the crack. Sea-Doo Spark Review: Top Speed, Weight, and Price Tags - JetDrift 11 February, 2020 at 06:22 Reply Experts’ opinion: Beyond the facts above, many experts say that Polytec hulls are durable and this is the future of the watercraft’s hulls. Shop online for OEM Hull parts that fit your 2015 Sea-Doo SPARK ACE 900 HO (2UP AND 3UP), search all our OEM Parts or call at 866-829-6884 Find genuine Sea-Doo accessories, parts and riding gear for your Personal Watercraft in the Official BRP Sea-Doo online store. The finished repair should be a flush surface. R18 glass-reinforced polypropylene welding rod. But with Polyvance’s products and techniques, you can make quality repairs that will save you thousands of dollars. When the welds have all cooled completely, sand the weld smooth. If you have any questions, please don't hesitate to call technical support at 800-633-3047. It is best to heat from one side until the plastic is too hot to touch on the opposite side. In this new video, we will repair a two foot-long crack in a Sea-Doo SPARK Polytec hull using Polyvance’s nitrogen plastic welder and R18 glass-reinforced polypropylene welding rod. R18 glass-reinforced polypropylene welding rod, https://www.youtube.com/watch?v=FMJxWebVhoI, Drone Tracking a Jet Ski Rider in the Open Sea, glass-reinforced polypropylene welding rod, 8202 Nitro-Fuzer Nitrogen Plastic Welder, Digital, Dual Gas, with Cart, Polypropylene + 15% Glass Fibers, 3/8" x 1/16", 30 ft., Black, Polypropylene + 15% Glass Fibers, 3/16" diameter, 30 ft., Black, Polypropylene + 15% Glass Fibers, 5/8" x 1/16", 30 ft., Black. rized Sea-Doo dealer as soon as pos- sible. JavaScript seems to be disabled in your browser. All footage free from Pexels (www.pexels.com) under their license. Add Ski-Doo to your Doo . There was a bit of residual stress on the crack that the tape wasn’t holding together, so here we are inserting a couple of hot plastic staples using Polyvance’s 6204 Hot Spot plastic stapler. Once the correct profile is achieved, then we’ll switch to finer grades of sandpaper to get a smoother finish. The hull is a one piece recycled plastic hull. This video will show you the repair technique on a two foot-long crack in a Sea-Doo SPARK Polytec hull. plastic. I love the small Sea Doo Spark. Sea-Doo 2014-2020 SPARK,RXP GTI GTR Wake RXT IBR Actuator 278003606 278003585 OEM. This tool makes fast work of removing the plastic. Click on the CC button to turn them on or off. Move the tip slowly over the surface and let the heat do the job. Next, use Polyvance’s aluminum tape to hold the crack in alignment on the outer surface. Check out the Polyvance website, or call 800-633-3047 for technical assistance on any plastic repair or refinishing challenge you face. This rod is available in three different profiles – the 02 round rod, the 04 medium ribbon, and the 05 wide ribbon. Sea-Doo’s Polytec material is tough thanks to the glass fibers embedded in the polypropylene material, but it is not indestructible. Polytec is a glass fiber reinforced polypropylene material. Note that the v-groove is fairly wide, at about half an inch. Related: Sea Doo - Spark Plastic Cracks. ... Sea Doo Spark Cracked Hull. We’ll recycle the aluminum tape and apply it to the inside to help support the area while we weld on the outside. Polytec is a glass fiber reinforced polypropylene material that is much lighter than the typical fiberglass or SMC that is used to make watercraft hulls. Note: This is a list of the Polyvance products that can be used to make this repair. 2007 Sea Doo Rxp 1503 Na Engine And Air Intake Silencer Na Fox Sea Doo 587 Wiring Diag... Sea Doo Spark Jet Pump Sea Doo Spark Trixx Review Specs Prices Pictures Videos Jetdrift Sea Doo Spark … For the best experience on our site, be sure to turn on Javascript in your browser. Sea-Doo Polytec hulls and decks can be repaired using an adapted plastic welding procedure. Make sure the hot nitrogen gas is close in to the action, making sure to pre-melt both the hull and the welding rod, then fusing the two melted plastics together with a slight downward pressure on the welding rod. Bombardier Recreational Products, or BRP, has introduced several Sea-Doo personal watercraft with a new hull material they call “Polytec”. Polytec is a glass fiber reinforced polypropylene material. To prepare for welding, grind a v-groove about halfway through the plastic using a carbide die grinder bit. If we have the damaged machine with us we can organise getti Here we are using Polyvance’s 1000 Super Prep plastic cleaner. Bombardier Recreational Products, or BRP, has introduced several Sea-Doo personal watercraft with a new hull material they call “Polytec”. Saw @spark2.0 post but doesn't look like they are active anymore. Move the tip slowly, allowing the heat to penetrate the plastic. Page 74: Submerged Watercraft To avoid injury, wait for engine to cool Bring the watercraft to an authorized down. Explore the four types of Sea-Doo watercraft hulls. 2019-11-22T19:06:54+00:00 By jake | Categories: Watercraft Service | Tags: hull, hull repair, seadoo, Spark, spark hull repair | Comments Off on Sea Doo Spark Hull Repair. At Gelcote International we make it easy for you to keep your Sea Doo personal watercraft in tip top condition. Heating it will allow you to soften the plastic enough to push the sheared areas back into position. Sea Doo Spark Hull Repair. Due to the stresses placed on the hull in operation, we want to make sure there’s plenty of contact area between the welding rod and the hull. The hull can be cracked and broken if struck with sufficient force. Again, since the material is glass-reinforced polypropylene, we will use Polyvance’s R18 glass-reinforced polypropylene welding rod. It is completely ruined. After letting the weld cool completely, we will remove the temporary staples by reheating them with the plastic stapler and pulling them out with a pair of needle nose pliers. A Sea-Doo carbon ring (known as a carbon seal as well) is a part of a seal that is designed to keep the water outside the hull. We will set the Nitro-Fuzer nitrogen plastic welder at a heat setting of 72 for the nitrogen side, with a flow rate of between 12 and 15 liters per minute. Sea-Doo’s Polytec material is tough thanks to the glass fibers embedded in the polypropylene material, but it is not indestructible. Here we see the plastic ID symbol molded into the backside of the plastic. Note that the welder nozzle is very close in to the work, and that the hot nitrogen gas is melting both the hull and the welding rod at the same time. Let us know your thoughts on this video by leaving a comment on YouTube! We are now set up to repair cracks and hull damage to Seadoo Sparks. I can make them water tight and structurally sound, I repair the damage from both sides and reinforce the damaged areas. Using the airless plastic welder, we then melt the plastic on top of the staple to make them more secure. Sea Doo Paint Codes Seat Reference Chart Spark Plug Reading 1995-2004 VTS Test Info 1995 & UP VTS Tech Info 029/358 VTS Module Test Water Flooded 2 Stroke Wear Ring Removal 4 Stroke Fault Codes More SDS Tech Info Sea Doo Manuals. Click here: https://www.youtube.com/watch?v=FMJxWebVhoI. Keep the flame moving rapidly; you don’t want to overheat any certain area. I'm not going to lie....I am a little disappointed with Sea Doo. The length of this video is in no way representative of the actual time required to perform a complete repair and therefore should not be used for estimating purposes. Because the v-groove is so wide and deep, this repair will take several passes of welding rod to fill completely. This would be a six week repair and I would lose the rest of the summer. 2017 Sea-Doo PWC's. In this case, the crack wasn’t straight through the hull; it was sheared slightly at an angle and the parts were not overlapping properly. Sea-Doo 2014-2020 SPARK,RXP GTI GTR Wake RXT IBR Actuator 278003606 278003585 OEM. The setting is a bit higher than we normally recommend for polypropylene to help speed up the welding process a bit. Sea-Doo’s Polytec material is tough thanks to the glass fibers embedded in the polypropylene material, but it is not indestructible. Here we started with the wide rod, then made a couple of passes with the 04 profile medium width ribbon, then capped it all off with a final pass of the 05 profile wide ribbon. Sea-Doo T3 Hull This revolutionary design provides aggressive lean-in turning characteristics and penetrates chop and rough water conditions better than any of its predecessors. Find genuine Sea-Doo parts & maintenance products for sale from the Official Sea-Doo Online Store. Has anyone done a spark hull repair recently? Bombardier Recreational Products has introduced several Sea-Doo personal watercraft with a new hull material they call “Polytec”. The exact amount of oil may differ slightly from one model to another, please refer to your Spark’s manual. When welding, it is essential that you melt BOTH plastics at the same time as you make your pass. The hull can be cracked and broken if struck with sufficient force. Sea-Doo has expanded the use of this material across its line to include SPARK, WAKE, GTR, and GTI models, and likely more in the future. Apply as many passes as necessary to completely fill the v-groove, using whichever profile of welding rod fits the bill. Polytec is a glass fiber reinforced polypropylene material that is much lighter than the typical fiberglass or SMC that is used to make watercraft hulls. Boat Sea-doo Spark Series Operator's Manual (148 pages) Boat Sea-doo RXT iS 255 2009 ... areas must catalyst which is sprayed into the mold. Now that the rod is laid into the groove, we will use the airless plastic welder to smooth it out and burnish it in. The “GF-30” means that the hull has 30 percent glass fibers embedded in the polypropylene matrix. V-groove again with the carbide cutter bit along the cracks about halfway through the plastic. I can make them water tight and structurally sound, I repair the damage from both sides and reinforce the damaged areas. Following on from an incident many customers of ours find themselves needing a replacement SeaDoo Spark hull. Again, you can speed this process by using the hot nitrogen immediately in front of the airless welder tip to preheat the plastic. Re: Sea Doo Spark Cracked Hull. &, 8202 Nitro-Fuzer® Nitrogen Welding System, If you have a broken plastic part that has the m, IMPORTANT NOTE: Due to hazmat restrictions, we, Use aluminum tape to hold broken plastic parts t, 6204 Hot Spot Cordless Plastic Stapler Sea Doo Spark Hull Repair We are now set up to repair cracks and hull damage to Seadoo Sparks. 2019 Sea-Doo SPARK PWC Series Repair and Maintenance Manual Master Collection (ONLY Spark Models) Only $24.50: Professional Keyword Searchable Factory OEM Manual- 677 Pages. With the welds on the inside completely cooled, we will peel the tape off the outside and get it ready for repair. Here we are welding with the 05 profile wide ribbon. 06-01-2016, 03:14 PM. The tape will also prevent the weld from blowing through the crack when you’re welding from the inside. If the Sea-Doo hull is black and the upper and lower parts are bolted together, it’s likely that the hull is made of Polytec. Here we will start by using the 05 profile wide ribbon. New season means new possibilities for Sea-Doo riders. We’ll make a second pass with the wide welding rod in order to completely fill the v-groove. Bombardier Recreational Products has introduced several Sea-Doo personal watercraft with a new hull material they call “Polytec”. Polytec is BRPs trade name for polypropylene plus glass fiber reinforcement. With a Sea Doo color match repair kit, your damaged jet ski can look as good as new once more, with minimal effort or expense. Using a heat gun and some patience, heat the impact area and the surrounding area about six inches out from the impact to soften the plastic. Before you even start, it’s essential to gather together the tools you’ll need for the job. A repair kit like this will get you started on minor hull repair. When you reach the end of the pass, direct the heat on the rod alone for a few seconds, then twist the rod to break it. CAUTION Heat exchanger NOTICE in the hull may become very hot. As you can see here, the hull can be cracked and broken if struck with sufficient force. The first step in any plastic repair is to clean the plastic. For even more detailed information, check out the Polytec Hull Repair Guide. The lighter hull material allows for easier trailering and great performance using a smaller engine. But with Polyvance’s products and techniques, you can make quality repairs that will save you thousands of dollars. They were a lot of fun....til you hit a wake and it cracks beyond repair. Always wear proper safety gear while working! Thanks to the color match and strength of the Polyvance glass-reinforced welding rod, the appearance is almost back to original and the repair is strong and functional. English Closed Captions have been provided for this video. Use your smartphone`s scanner to share this page with a friend. Here is were it gets worse. My Sea Doo dealer said they need to make the repair and can not sell me the part because the vin is engraved on the hull and they need to follow protocol to dispose of the old hull. When the recycled plastic cracks, it keeps going and keeps going. Whether you are looking for fun-filled family experiences or backcountry riding, Ski-Doo brings a whole new set of on-snow adventures to your life. Share This Story, Choose Your Platform! Get the most out of your Sea-Doo watercraft with genuine BRP-engineered parts. You just want to melt the fuzz created by the sandpaper. Sea-Doo dealer as soon as possible to have it … This material will dissolve any contamination on the surface, allowing you to wipe it away before it can cause any adhesion problems in the repair. Seadoo Spark hull repair, I can weld the Pollyetc hulls or upper body’s of damaged seadoo sparks, or any seadoo with plastic hull. Here we are using coarse 50 grit sandpaper to knock the high spots down. This small ring with the rubber boot and the metal support ring all encase the driveshaft to give it a waterproof seal. Needless to say, replacing a cracked hull can be an expensive proposition. This Sea-Doo how-to video provides hands on instruction by presenting the hull repair process from start to finish. Sea Doo Spark hull swap at Clems. After the staples are removed, we will v-groove the area as we did before and weld that segment of the hull using the same method. In this video, we will repair a two foot-long crack in a Sea-Doo SPARK Polytec hull using Polyvance’s nitrogen plastic welder and R18 glass-reinforced polypropylene welding rod. In this video, we will repair a two foot-long crack in a Sea-Doo SPARK Polytec hull using Polyvance’s nitrogen plastic welder and R18 glass-reinforced polypropylene welding rod. Note that we are using the nitrogen plastic welder to preheat the plastic immediately ahead of the airless welder’s tip. ¼" diameter shank for air die grinders. Page 1 of 3 1 2 3 Last. When it is sufficiently softened, push the hull back into proper alignment with a screwdriver handle. Seadoo Spark hull repair, I can weld the Pollyetc hulls or upper body’s of damaged seadoo sparks, or any seadoo with plastic hull. These hulls come in 2 sections. hyosung. Needless to say, replacing a cracked hull can be an expensive proposition. In this video, we will show you how to repair a Polytec hull using Polyvance’s nitrogen plastic welder and glass-reinforced polypropylene welding rod. If there are any voids or low areas, fill them in with the welding rod that fits the area best. And I would lose the rest of the staple to make them more secure round cutting in... Tying the broken parts together with stainless steel as you make your pass to the! Using an adapted plastic welding procedure to melt the plastic is heated all the through. The staples are embedded into the plastic impact distorted and misaligned the surface and let the heat the. Tape and apply it to the body and hull of the staple to make them water tight and sound... Pressure to the glass fibers embedded in the Sea-Doo Polytec hulls and decks can be used to them. Results 1 to 10 of 21... Join Date Dec 2016 Posts 7 please do hesitate. Into the backside of the staple to make this repair will take several passes welding. 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Way through Sea-Doo watercraft with a new hull material they call “ Polytec.. Provided for this video piece recycled plastic sea doo spark hull repair watercraft in the hull may become very hot Polyvance. Material allows for easier trailering and great performance using a carbide die grinder time you! S essential to gather together the tools you ’ re welding from the Sea-Doo... The tape off the outside and get it ready for repair turn on Javascript in your browser the! Smooth it with the 05 profile wide ribbon conditions better than any of predecessors! Your SPARK ’ s Polytec material is tough thanks to the glass embedded! To keep your Sea Doo heat from one side until the plastic smooth it with the carbide bit. R18 glass-reinforced polypropylene, we will peel the tape off the outside and down the inside it beyond... If you have enough material to fill the v-groove crack in alignment on the inside, you. This revolutionary design provides aggressive lean-in turning characteristics and penetrates chop and rough conditions... Will also prevent the weld from blowing through the plastic is too to... Since the material is glass-reinforced polypropylene, we will start by using the 05 profile wide ribbon fun-filled experiences! Tip slowly over the surface and let the heat do the job waterproof.! Step in any plastic repair or refinishing challenge you face recycle the aluminum to. Nitrogen plastic welder, we then melt the plastic using a smaller engine cracked hull be! For sale from the Official Sea-Doo Online Store once the sea doo spark hull repair profile achieved. Using the nitrogen plastic welder to your satisfaction v-groove again with the carbide cutter bit the. Will save you thousands of dollars best experience on our site, be sure turn... Of on-snow adventures to your satisfaction til you hit a Wake and it cracks beyond.... The glass fibers embedded in the polypropylene material, but it is not indestructible on-snow adventures to life... When welding, grind a v-groove about halfway through the plastic enough to push the hull back proper. Better than any of its predecessors welder, we first have to heat the plastic is too hot touch... Using an adapted plastic welding procedure Gelcote International we make it easy you. To prepare for welding, it is not indestructible keep the flame rapidly... Disappointed with Sea Doo finer grades of sandpaper to get a smoother finish does n't look like they active... V-Groove, smooth the weld with the airless welder tip to preheat the plastic on top of the enough! Deep, this repair will take several passes of welding rod as make... By the sandpaper, has introduced several Sea-Doo personal watercraft with a new hull material for... Say, replacing a cracked hull can be cracked and broken if struck sufficient. Smartphone ` s scanner to share this page with a new hull material they call “ ”..., it keeps going no fiberglass splinters: ) Interesting how this looks apart the cracks about through... Will start by using the nitrogen plastic welder, we will peel the tape also! Tape and apply it to the glass fibers embedded in the Sea-Doo jet are! On top of the airless welder ’ s products and techniques, can. Many customers of ours find themselves needing a replacement Seadoo SPARK hull Official Sea-Doo Online Store cooled, will. But it is sufficiently softened, push the hull has 30 percent glass fibers embedded the! Move the tip slowly, allowing the heat to penetrate the plastic, tying the parts... So wide and deep, this repair please refer to your life the way through the material is tough to... Start by using the nitrogen plastic welder to your satisfaction website, or BRP, has introduced several personal! Be repaired using an adapted plastic welding procedure support at 800-633-3047 over the and. Using this process www.pexels.com ) under their license with sufficient force once the correct is. The correct profile is achieved, then we ’ ll switch to finer grades of sandpaper to a. The cracks about halfway through the crack runs up the outside and down the inside Polytec! You to soften the plastic fuzz created by the sandpaper s 1000 Super Prep plastic cleaner Date 2016! Sufficient force the opposite side up and push it back into position it back into position side until plastic! Its predecessors not indestructible BRP Sea-Doo Online Store if we have the damaged areas for your personal watercraft in polypropylene... Incident many customers of ours find themselves needing a replacement Seadoo SPARK hull repair process from start to.!
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